Kwali R. Bunker
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Kwali R. Bunker
Home
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  • Video Projects
STEM Projects
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My STEM Projects

Below you will find all of the disclosable projects that I have worked on. Projects fabricated via additive manufacturing are available for download when you click the 'GitHub' button or the 'DETAILS' button associated with the Project.

GitHub (All Files)
Fall 2024

Spin Station

I designed this dual-directional, 4-state brightness, battery-powered rotational platform in Fusion360. 


  • Capacity: 780g


  • Power: 6V (4 AA)


  • Life: ≈ 25hr @Max Load & Brightness


  • Material: PETG, TPU, Black Rubber


  • Fabrication Method: Additive Manufacturing, Soldering

Details
Summer 2024

Adjustable flange press

I designed this 5-leg planetary gear tool to hold down heated flanges as they cool and shrink into place on timing belt pulleys made by Dodge Industrial. It was made for the operators machining these parts and designed in SolidWorks.


  • Ø Range: 4.5"-15"


  • Material: A36 Steel, PETG


  • Fabrication Method: Laser Cutting, Additive

Details
Spring 2024

Coin Bank

I designed this threaded coin collector with Fusion360. It is meant to hold coins and help me save change.


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Spring 2024

Desk Organizer

I designed this organizer with Fusion360. It is meant to hold my commonly used writing utensils, USB for my 3D printer, and small things like my USB-A to USB-C adapter.


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Spring 2024

AnyCubic Kobra 2 SPOOL HOLDER Attachments

I designed these attachments with Fusion360. It is meant to tidy up my 3D printing space and hold commonly used tools.


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Spring 2024

Desk Drawer Organizer

I designed this organizer with Fusion360. It is meant to consolidate and increase the accessibility of the items shown in the image.


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Fall 2023

Center Cap Replacement

My father asked me to make 4 center wheel caps for his truck as they were previously absent. The center caps were designed with Fusion360. 


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Fall 2023

Imperial Wrench Rack

One of my supervisors at STEAM Studio asked me to make something for storing an imperial wrench set, this is the result. It was designed with Fusion360.


  • Material: Mild Steel


  • Fabrication Method: Water Jet, Box & Pan Brake, Hammering, Fasteners

Details
Fall 2023

Mandrel Rack

I was tasked by my supervisor at Dodge Industrial to make something that would increase the efficiency of operators in the rubbers work cell. This was designed with SolidWorks.


  • Materials: Angel Iron, Angel Aluminum, Acrylic, PETG 


  • Fabrication Method: Water Jet, Laser Cutter, Saws, Manual Mill, 3D Print, Fasteners

Details
Fall 2023

Phone Holder

I designed this phone holder with Fusion360 so that I am better able to utilize the new StandBy Mode released in iOS 17 which is enabled when an iPhone is positioned horizontally and charging.


  • Material: PETG


  • Fabrication Method: Additive Manufacturing

Details
Fall 2023

Signs for neighborhood in Weaverville, NC

Fusion360


  • Material: Maple Wood


  • Fabrication Method: CNC Router

Details
Summer 2023

Broach Bar Organizer

SolidWorks


  • Material: PLA


  • Fabrication Method: Additive Manufacturing, Fasteners

Details
Spring 2023

TIG Welding Station Organization

Fusion360


  • Materials: 6061 Aluminium, PETG


  • Fabrication Method: Water Jet, TIG Welding, Additive Manufacturing, Box & Pan Brake

Details
Spring 2023

Microwave & Frideg Stand

Freestyle


  • Material: Angel Iron, Plywood


  • Fabrication Method: MIG Welding, Saws

Details
Spring 2023

Projector & Projector Screen Mount

Fusion360


  • Materials: Mild Steel, Steel Square Tube


  • Fabrication Method: Water Jet, MIG Welding, Saws

Details
2022 -2023

Various STEAM Studio Shop Signs

Fusion360


  • Material: Mild Steel, 6061 Aluminum


  • Fabrication Method: Water Jet

Details
2022-2023

NC Winter Light Show Animatronics

I worked with a team to bring these animals to life. I was responsible for machining numerous parts for these singing animatronics and building several circuits responsible for motion control. 


  • Materials: Stainless Steel, 6061 Aluminum, Lead-Free Solder


  • Fabrication Method: Manual Mill, Manual Lathe, Soldering

Details
2022

CAddy Daddy

I fabricated a prototype for this spring-loaded mechanical device requested by an elderly man with arthritis. Its purpose is to assist the man as he loads medication into his caddies. It was designed in Fusion360


  • Material: Aluminum, Wood, PETG, Rubber


  • Fabrication Method: Additive Manufacturing, Manual Mill, Fastener

Details
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